In industries that handle hazardous materials, one of the most critical aspects is ensuring safe and reliable storage solutions for chemicals.
Plastic chemical storage tanks have become the go-to option for many industries due to their durability, corrosion resistance, and cost-effectiveness. These tanks are designed specifically to hold and store a wide range of chemicals, from mild solutions to highly corrosive substances.
In this guide, we’ll delve into the benefits of plastic chemical storage tanks, explore their design features, and why they are essential for various industrial applications.
Why Choose Plastic Chemical Storage Tanks?
Plastic chemical storage tanks, particularly those made from materials like polyethylene or polypropylene, offer several key advantages over traditional metal tanks.
These tanks are designed to handle various chemicals, offering long-lasting storage solutions that are both safe and cost-effective. Here’s why plastic chemical tanks stand out:
1. Corrosion Resistance
One of the major concerns in chemical storage is corrosion, especially when dealing with aggressive or acidic substances. Unlike metal tanks, plastic chemical storage tanks are resistant to rust and corrosion, ensuring a longer lifespan and safer storage environment. This makes them ideal for storing chemicals such as sulfuric acid, sodium hypochlorite, and other industrial chemicals.
2. Lightweight and Easy to Install
Compared to their metal counterparts, plastic chemical tanks are significantly lighter. This makes them easier to transport and install, reducing the overall cost of installation and labor. The lightweight nature also allows for easier relocation, should there be a need to move the tanks within the facility.
3. Cost-Effective Solution
Plastic chemical storage tanks are more affordable than traditional metal tanks. Their lower manufacturing costs, combined with reduced maintenance expenses due to corrosion resistance, make them an economical solution for industrial chemical storage.
4. Versatile and Customizable
These tanks can be customized to meet the specific needs of different industries. Whether you require a horizontal or vertical tank, cylindrical or rectangular, plastic chemical tanks offer flexibility in design and size. Additionally, they can be fitted with various accessories like valves, pressure relief systems, and level indicators to ensure proper monitoring and handling of the chemicals stored.
Chemical Storage Tank Design Features
Design plays a pivotal role in ensuring the safety and effectiveness of chemical storage tanks. Industrial chemical tanks must adhere to strict standards and regulations, ensuring they can withstand the pressures and challenges of chemical storage.
1. Material Selection
The most commonly used materials for plastic chemical storage tanks are high-density polyethylene (HDPE) and cross-linked polyethylene (XLPE). These materials are known for their excellent chemical resistance, making them ideal for storing both acids and bases. The type of material chosen depends on the specific chemical to be stored, ensuring compatibility and safety.
2. UV Stabilization
For outdoor applications, it’s crucial to select tanks that have UV stabilization. Prolonged exposure to sunlight can degrade plastic materials over time, compromising the structural integrity of the tank. UV-stabilized tanks are designed to resist such degradation, ensuring longevity even in outdoor environments.
3. Secondary Containment
Secondary containment is a crucial design feature for chemical storage solutions, providing an additional layer of protection in case of leaks or spills. Many plastic chemical storage tanks are designed with double walls or external containment systems, reducing the risk of environmental contamination and ensuring compliance with industry regulations.
4. Ventilation and Fume Control
Chemicals stored in plastic tanks may emit fumes that could be hazardous to workers and the environment. Proper ventilation and fume control systems, such as scrubbers and pressure-relief valves, are often integrated into the design to prevent the buildup of dangerous gases and maintain safe working conditions.
Chemical Storage Solutions for Industries
Plastic chemical storage tanks are used across various industries, including water treatment, pharmaceuticals, agriculture, and manufacturing. Below are a few industries that benefit from using these tanks:
1. Water Treatment Facilities
Water treatment plants use chemicals like chlorine, ferric chloride, and sodium hydroxide for purification and disinfection processes. Plastic chemical storage tanks provide a reliable solution for storing these chemicals safely, ensuring they remain free from contamination.
2. Pharmaceutical Industry
The pharmaceutical industry requires strict storage conditions for chemicals used in drug manufacturing. Plastic tanks offer hygienic storage solutions that are resistant to both chemical corrosion and external contamination.
3. Agriculture
Agricultural industries often rely on fertilizers and pesticides that need secure storage solutions. Plastic chemical tanks provide an efficient way to store these materials while preventing leaks and contamination.
4. Manufacturing
In manufacturing plants, chemicals such as solvents, acids, and alkalis are frequently used. Industrial chemical tanks made from plastic offer the durability and chemical resistance necessary to store these substances for long periods without compromising safety.
Why Choose Sincro for Chemical Storage?
Sincro chemical tanks are designed with industry-leading technology, offering superior chemical storage solutions. Known for their durability and resistance to chemical corrosion, Sincro tanks are made from high-quality materials that ensure long-lasting performance in even the most demanding environments. Sincro’s plastic chemical storage tanks are customizable, UV-stabilized, and compliant with industry safety standards, making them a trusted choice for industries worldwide.
Conclusion
Plastic chemical storage tanks have transformed the way industries handle hazardous materials, offering unmatched durability, corrosion resistance, and cost-efficiency.
Among the top options, Sincro Chemical Tanks stand out for their superior quality and advanced design. Engineered with high-grade materials, Sincro tanks provide reliable protection against chemical corrosion and environmental wear, ensuring your chemicals are stored safely and efficiently.
Their customizable features, UV-stabilization, and adherence to industry safety standards make them the perfect solution for industries requiring safe chemical storage. Trust Sincro for chemical storage solutions that combine performance, safety, and value.
Frequently Asked Questions
1. What are the plastic tanks used for storage of chemicals?
Polypropylene tanks are ideal for chemical storage, sheets, pipelines, and Returnable Transport Packaging (RTP) due to its high tensile strength and resistance to high temperatures and chemicals.
2. How safe are plastic water tanks?
Hygiene is always the top priority. The materials used to manufacture the plastic water tanks are food-grade materials, thus,the water is free from harmful substances. Most tanks are equipped with a UV resistant coating to control algae growth in water, making it suitable for use.
3. What is the color code for chemical storage tanks?
Chemical storage tank color coding is a system that uses different colors to indicate the type of hazard a chemical poses. This helps in proper storage, segregation, and identification of chemicals to ensure safety.
4. Which tank is best for water storage?
Plastic tanks, particularly those made of polyethene, are popular due to their versatility, affordability, and ease of installation. These are types of water tanks for homes and come in various shapes and sizes to accommodate different storage capacities.
5. What is the life of HDPE tank?
Average life expectancy of a polyethylene tank is 15-20 years or even longer depending upon a variety of factors. Listed below are some of the major factors that help determine the life expectancy. Chemical Stored: The first and most obvious factor is the chemical being stored and the operating parameters of the tank.
